Control system panel and onsite HMI panel

Dryer and Cooler Combination - Carousel Dryer and Cooler (for Food. Chemical, Aqua feed, Animal Feed, and Plastic Industry )

IDAH TK-series is a combination of the dryer and cooler system in one machine. One main shaft rotates the multiple perforated decks. Material from the drying zone will be directly conveyed to the cooling zone. The incorporation of the two machines gives natural space-saving superiority and fewer control points compared to other separate designs, also the Dryer-cooler combination utilized an excellent air system for efficient drying and cooling.

Carousel dryer and cooler technology are suitable for drying and cooling of any granular that requires the highest standards of sanitation:
1. Food product: Bakery grist
2. Chemical industry: Pelletized wheatmeal with rat poison additive
3. Aqua and Animal feed industry: High-moisture shrimp feed pelleting.
4. Plastic industry

Features and Benefits

Material rotated on multiple decks, exposed to a fixed drying air stream
Quick product changeover only by emptying one subjacent deck
Tilting drying tray, induce product reposition and mixing for uniform drying
One main shaft with controllable speed using inverter
Inlet, middle, and outlet rotary valve for continuous and controlled feeding, also act as an airlock
Inspection windows and maintenance holes on every deck
Easy Moisture Control through HMI touch panel which includes air volume and temperature control, water evaporation calculator, and energy efficiency indication
Optional drying air and cooling air recirculation for energy-saving and less odor control issue

INFO REQUEST

Go Round for Gentle and Uniform Drying

Each pellet is carefully treated

THE PROCESS

Round-shaped carousel dryer consists of several slowly rotating circular decks. The product to be dried is fed from the top tray
After nearly one revolution, the product is discharged onto the next subjacent deck. During discharge, the process product is mixed, leveled again
This process is repeated until the product is discharged from the last tray into the outlet
Change of product without downtime, just allow one deck to be fully emptied
The airflow is vertical and going through the perforated circular trays
Product is moving in circles in a fixed counter-flow airflow
The product flow is first-in, first-out(FIFO). Every pellet is getting the same treatment while passing different air volumes and temperatures
Result is optimum drying uniformity

Detailed Design of Carousel Dryer

Designed for the production of high-quality feed

Adjustable retention time
Control of product layers
Product inlet rotary valve
No product damaging even with 100% filling
Round shape
-No dead spots
-Improve air distribution
-Better hygiene
Product spreader
Spreading product and break up clumps
Short drop distance
Gentle product discharge and mixing for uniform drying
Lower layer 50-200mm
-Low compressive load of product
-Improve moisture uniformity
Mechanical tilting cam device
Mix product with multiple tumbling